MINI
STEEL PLANT EMPLOYING ELECTRIC ARC
Technology/Process Description:
Production Process: The main raw material in Billet Manufacturing
process is mild steel scrap which is procured from local and international
markets. The scrap is mixed in pre-determined proportions in the scrap yard and
fed to the furnaces in charging buckets and melted by Electric Arc using
Graphite Electrodes. The molten metal is processed to remove the impurities
like sulphur and phosphorous and is subjected to slag off and further refining
by adding Ferro alloys and other fluxes to bring it to the required standard
specifications. Liquid metal samples are analyzed at frequent intervals to
ensure quality if the product as per I.S. The molten steel is tapped at the required
temperature to the pre-heated ladles. Steel ladles are equipped with latest
slide gate opening system. Temperature of the molten metal in the ladle is
measured to ensure correct temperature at the continuous casting machine. The
liquid metal is then poured from ladle to the tundish and then to the water
cooled copper mould on continuous casting machine. There takes place the billet
formation by solidification of the molten steel due to water cooling. Billets
of 100 mm square coming out of the continuous casting machine are cut to the
required length by gas cutting and are again subjected to stringent quality
inspection and stacked according to color codes specified by BIS.
The
Billets are further rolled and converted into constructional steel of various
section at Rolling Mills.
Apron
Continuous Casting
Project Materials Flow Chart
Technology/Product Specifications:
1. PRODUCT 1 : Mild ,Medium Carbon and Spring Steel
Billets of 100 mm2
2. PRODUCT 2 : Rerolled Products of various
dimensions:
a. Mild Steel Rounds/Rods
b. Torsteel/CTD bars
Company Profile
|
Company Name |
Steel Complex Limited |
|
Address |
Post Box No. 42,Feroke 673631 ,
Calicut , Kerala,INDIA |
|
Contact person |
Mr. K. Unneenkutty |
|
Phone |
+91-495-2483328,2483332 |
|
Fax |
+91-495-2483043 |
|
E-mail |
- |
|
Web Site |
No Website for company |
|
Year of Establishment |
1969 |
|
Product(s) Manufactured |
·
Mild
Medium Carbon & Spring Steel Billets ·
Mild
Steel Rounds/Bars ·
Torsteel/CCD
bars |
|
Production (FY-05) (Products
contributing most to the sales) |
Mild Steel Billets 15,336 Tons |
|
Sales Turnover |
FY 05: USD 13 Mn FY 04: USD 10.11 Mn FY 03: USD 8.8 Mn |
|
Conformity to Standards |
Indian Standards |
|
Compliance to ISO |
BIS Certification |
|
Foreign Collaboration |
Nil |
|
Manpower Total (Nos.) |
221 |
|
Raw Materials / Equipment used |
·
Ferro
Silicon 2.0 Kg./MT ·
Silico
Manganese 7.0 Kg./MT ·
Graphite
Electrodes 5.0 Kg./MT ·
Others (General Stores) |
|
Effluent Generated |
Company follows rules and
regulations framed by Pollution Control Board. |
Broad Profile of Project Offer
|
Project |
To Supply Mini Steel Plant Employing
Electric Arc Furnaces & Continuous Casting Machine |
|
Capacity per Annum |
55000 Tons of Steel |
|
Land Requirements/ Building Requirements |
161800 Sq. Meter Land, 4254 Sq.
Meter Building |
|
Plant & Machinery and Test
Equipment |
·
Electric
Arc Furnace ·
Fireclay
Refractories ·
Continuous
Casting Machine |
|
Electrical Installation |
725-750 |
|
Implementation Period |
36
Months |
|
Manpower Required |
100 |
|
Raw Materials / Equipment Required |
·
Ferro
Silicon 2.0 Kg./MT ·
Silico
Manganese 7.0 Kg./MT ·
Graphite
Electrodes 5.0 Kg./MT ·
Others (General Stores) |
|
Total Project Cost |
USD 4Mn (Approx.) |
|
Expected Annual Sales |
USD 0.25 Mn |
|
Profitability |
10 to 15% |
|
Form of Offer |
Turnkey Project |