paper production MACHINERY

Project 1: Paper Cone Production Plant

Technology/Process Description:

 Paper cone production process requires use of various machines, which are as follows:

·          Automatic Paper Cone Making Machine

Salient Features

·    High performance machine with output up to 50 cones per minute

·    For standard cone tapers such as 9 Deg 15', 5 Deg 57', 4 Deg 20' & 3 Deg 30'

·    Patented 'Gripper Winding System'

·    Finger Touch Paper Reel Loader

·    Easy Reel Shifter

·    Reel Tensioning Devices

·    Rapid settings

·    Latest type glue applicator

·    Waste paper exhaust system

·    On-Line printing provision

Salient Features

·    One machine for all integrated finishing operations

·    Nosing (Top Curling)

·    Nose End Lubrication

·    Bottom burnishing

·    Half moon punching with single groove at the base

·    Surface Velvet Finishing

·    Concentric Grooving

·    Automatic counting & nesting

·    Dust Collection System provided

·          Automatic Cone Drier

Salient Features

It is fully Automatic and compatible with the main winder. Heavy duty machine with latest energy saving system for reduced operating cost.

·          Pattern Developing Machine     

Function

Principle of Operation

The raw material in Paper roll form is loaded in the reel stand and the web is fed between the feeding rollers and then passed through top and bottom printer.  Then the patterns get grinding in one edge of the pattern.  Finally the pattern is made as per the shape of the cutting blades position.  All the above operations are done automatically and in sequence without any manual interruption. The setting of these operations is flexible according the standard requirement.

·          Cone Winder with Gluing Machine

Function: To wind the preglued patterns into paper cones .

Principle of Operation: The operator picks up the glued pattern from the nearby conveyor and feeds to the  winding  mandrel slot. Through the pedal the clutch gets engaged and spindle rotates to form a tightly wound cone. The wound cone is ejected out by compressed air  automatically.

·          Flocking Machine

Salient Features

·    Automatic glue application

·    Automatic flock powder spraying

·    Automatic paint coating at tips

·    On-line drying & ejection

·    Automatic cone counting and nesting

Application

·    Base cutting

·    Grooving

·    Bull nosing

·    Velvet Finishing

·    Automatic counting & Nesting attachment

Description: The machine is having a strong-welded body to withstand the fluctuating work load, the depth of Nose, cutting length, grooving length, Velveting location, effect etc can be easily adjustable according to the standard requirements.

Working Principle: The machine is easy to operate, set & maintain. The sizes of cones can be interchanged easily. The unfinished cones are inserted on the mandrel by a simple manipulation. The cones are indexed automatically to the next station where the bull nosing, bottom grooving and base cutting are done automatically. Then the cones are passed to the Velvet finishing area where the rotary abrasive belt makes necessary velveting effect to the surface of the cones. The Dust collection device collects the excess dust produced in the system and collected in a disposable bag. Then the velvetted cones pass to the ejection station. The air assisted mechanical stripper removes the cones and cutting wastes. The finished cones are collected automatically in the Counting & Nesting arrangement. The cut waste scrap escapes separately. The cycle repeats continuously.

 

Technology/Product Specifications:

Product: Paper Cone

Depending upon the application the specification of the cone varies. The popular sizes in the present Textile Industries are 9 Deg 15', 5 Deg 57', 4 Deg 20', 3 Deg 30', etc.In all yarn winding application, tension at the traverse extremes pulls yarn towards the cone centre. So we have to provide suitable surface finish to the cones like Embossing, Velvet Finishing, Flocking, etc.

Generally, Embossing is used for coarse and lively yarns. This surface provides extra resistance to yarn slippage. However fine embossing surface is provided for medium count yarn and for the threads where take off could be restricted by the above bold embossing surface.

The surface holds winding to full traverse length, yet permits free delivery to knitting or sewing machine.

Velvet Finish surface is ideal for fine cotton yarns and prevents damage to delicate filaments of synthetic fibres. Yarn will feed off smoothly without sloughing, hanging or breaking. Velvet surface can be provided according to the requirement.

Flocked Surface is found quite suitable for winding Rayon, Nylon and other low twist fine filament yarns. This is a smooth cone with flock finish provided on either entire areas or bonded at critical areas. The effect of flock can be controlled according to the twist, denier and number of yarn filaments. This surface also provides barrier to minimize absorption of coning oil by the paper.

A. 9 Deg 15' Cones - Regular, Plain or Plain Point Nose - This cone is used principally for hosiery yarns on the universal cone winders. The specifications, colour, tip, surface finish are all provided according to the standard requirement.

B. 5 Deg 57' Cones - Regular, Straight or Plain Point Nose -This cone is mainly used for winding single and multiple and cotton thread, synthetic yarns, twines, etc. In the latest auto coner like Savio Italy, these cones are widely used. These cones will have either embossed or velvetted or flocked surface.

C. 4 Deg 20' Cones - Regular, Nosed or Plain Point -These cones are used in two-for-one twisters, yarn doubling machine and for some special purposes.

D. 3 Deg 30' Cones - Crimped Nose -These cones are used to wind rayon, nylon and other filament yarns for knitting or creeling. This can be either velvetted or flocked surface. Heavy weight cones are used for constructive yarns and extra large packages.

E. 3 Deg 51' Cones - Regular, Plain or Straight Nose -These cones are used in tyre-cord tuffed and carpet yarns of a heavy nature.

project 2: paper tube production plant

Technology/Process Description:

The process for paper tube production involves various machineries which are as follows:

·    Spiral Paper Tube Winder

 

           Salient Features

·    Higher output

·    Extra strong tubes

·    Electronic proportional control system for winding speed adjustment

·    Rapidly interchangeable mandrels

·    Pneumatic control of winding belt tension

·    Built-in control panel with remote station.

·                  High Speed Core Winder with Multi-cutter

·    On-Line Multi Cutter

Function:  It is used to cut the tubes into longer or smaller size while working on-line with the main Spiral tube winder.

Description of Machine: This machine is easy to operate and maintain.  The cutting carriage moves on a free slide rails synchronized with the main tube winder.  The pre-set knives cut the tubes to the selected widths and the recut tubes are delivered automatically.

 

Online Multi Cutter

 

·    Automatic Tube Finishing Machine

Salient Features

·    Multiple operations

·    Both ends polishing

·    One end curling & other end polishing

·    POY Tube Notching & Grooving

·    Smooth, simple operations

·    Easy interchangeability of toolings

·    Thread notch depth angles & reference are easily adjustable

 

 

Technology/Product Specifications:

Products: Textile take-up bobbins for POY (Partially Oriented Yarn) and DTY (Draw Texturised yarn) winding, Cheese tubes for OE Spinning, Paper Mill Reel Cores, Polyester Film winding cores etc.

The paper tubes  thus produced are used in various industries.

Industry

Applications

Paper

Cores for winding fax rolls, telex rolls, toilet paper,newsprint, kraft paper, etc.

Packaging

Cores to wind BOPP tapes, polyester films, metalised foil etc.

Textile

Yarn carrier for POY winding, DTY winding, open-end spinning, fabric and jute winding, non-woven fabrics, carpet yarn winding.

Others

Thermo-couple tubes, electronic cores, civil construction, storage tubes, pyro-technic cores and mailing tubes.

      

     Sizes available are:

                                        Minimum Inner Dia : 22mm

                                        Maximum Inner Dia : 350 mm

                                        Maximum Wall Thickness : 15mm

                                        Maximum Length :  upto 4000mm 

                                             

Project 3: Pulp moulding plant

Technology/Process Description:

As biodegradable materials are fast replacing other alternatives in packaging, the SODALTECH PAPER PULP MOULDING PLANT offers immense scope for profit with an astonishing range of pulp moulded products.

Its capacity to breathe and absorb excess natural moisture makes paper / paper board pulp the ideal medium for food packaging. The cost effectiveness, design range and soft texture make it suitable to pack any material including sensitive goods like eggs, fruits, etc. Its biodegradablity makes it eco-friendly and acceptable to any international standard.

 

                    

                                                                                                                                                 Pulp Moulding Machine                         Pulp Moulding  Plant with online Drier

 

Pulp moulding Machine is sophisticated yet easy operational. It is construction  of rust protected solid steel .It has fast interchanging of moulds with dryer linking option .It has user friendly control panel with low maintenance service system .The cost of production is low due to less power, space and labour
There is choice of end product colours .The product can be water proof  by using additives.

Technology/Product Specifications:

      The above plant can manufacture various products which are mentioned below:   

·    Egg trays with or without lids

·    Friut trays and punnets

·    Shrink wrap trays

·    Bio-degradable plant pots

·    Flower baskets

·    Corner protectors

·    Ceiling tiles

·    Bottle packs

·    Disposable containers and a host of other protective options

 

 

Company Profile

Company Name

K.U. Sodalmuthu and Co. Pvt. Ltd.

Address

428,Mettupalayam Road, Coimbatore-641043,Tamil Nadu, India

Contact person

Mr. K.S. Balamurugan

Phone

+91-422-2441223, 2438346

Fax

+91-422-2431279

E-mail

sales@sodaltech.net,sodaltech@airtelbroadband.in

Web Site

www.sodaltech.net

Year of Establishment

1970

Product(s) Manufactured

Paper Conversion Machinery for making Paper cones, Paper tubes, Cores, Fibre Drums, Composite Cans, Edge Protectors, Pulp moulded Products

Production (FY-05) (Products contributing most to the sales)

10 Mn Cones

Sales Turnover

FY 05:   USD 1.4  Mn

FY 04:   USD 0.9  Mn

FY 03:   USD 0.4  Mn

Conformity to Standards

Indian Standards

Compliance to ISO

ISO 9001

Foreign Collaboration

Nil

Manpower Total (Nos.)

100

Raw Materials / Equipment used

Kraft Paper, Chip Board, Synthetic Resin or starch based adhesive

Effluent Generated

Non Polluting

 

Broad Profile of Project Offer

 

Project

To Supply Paper Production Machinery

Capacity per Annum

15 Mn Cones

Land Requirements/ Building Requirements

400 Sq. M

Plant & Machinery and Test Equipment

Fully automatic Paper cone Plant model ACM 55 consists of mainly the following with a capacity of  40 to 45 cones / minute (or) 3000 cones / hour (approx) :

a.  Automatic cone making machine with standard accessories (Inner logo & outer strip printer)

b.  On-Line Drier (Electrical)

c.  Cone Finishing machine

d.  Any one standard size (conicity) cone manufacturing attachment (tool set)

e.  One year standard set of spares

f.  Paper testing standard equipments

g.  Paper cone strength tester

h.  Knife grinder

i.  Glue Preparation machine

j.  2 sets of Parts list-cum-Instruction manual with trouble shooting with CD support 

Pulp Moulding Machine, Rotary Moulding Machine

 

 

Electrical Installation

60KW

Implementation Period

Machine Delivery in 3 Months depending upon the project

Manpower Required

5

Raw Materials / Equipment Required

Recycled kraft paper reels, Starch Glue 

Total Project Cost

USD 2 Mn (Approx)

Expected Annual Sales

USD 1.5 Mn

Profitability

25 to 35 %

Form of Offer

Turnkey Project, Supply of Plant and Machinery

 

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