cereal
processing machines
Technology/Process Description:
Prokop Eltex (India) Pvt. Ltd. (PEIL) is a joint venture
between Eltex Group of ,ndia with the world-renowned PROKOP a. s. to
manufacture and supply complete turnkey plants and solutions to Flour Mills in
India and abroad. Its joint venture partner PROKOP a. s. was founded in
1870 and can legitimately claim more than 130 years of flour milling heritage.
Its products are well known to Indian Millers with its machines being in
operation in over 100 mills in India.
The Company offers a range of products including Cleaning
Equipment, Roller Mills and Spare Rolls, Plansifters, Semolina Purifiers,
Weighing Scales, Automatic Water Dosing System, Vibratory Bran Finishers,
Conveying And Aspiration Lines. It also undertakes turnkey contracts involving
supply of equipment (by itself and its joint venture partner), erection and
commissioning. On a long-term basis PEIL provides maintenance support for the
machines supplied by it. The company also provides by itself and with the
involvement of its joint venture partner, consultancy on flourmill
modernization and capacity upgradation.
Technology/Product Specifications:
ProDUCT 1:
PRECLEANING screen separator
The Precleaning Screen
Separator is used for cleaning and grading of grainy, dry and gravity flowing
materials by means of a set of sieves. The machine works with a closed
re-cycling air circuit with limited air exchange from the outside. It is
applicable mainly in precleaning sections of flour mills and other plants where
grainy materials should be graded and cleaned from fine and coarse admixtures
and impurities.
Precleaning
Screen Separator
Features
· Low electric power
consumption
· Simple replacement of
sieves.
· Separation of three kinds
of screenings of different specific weight.
· Reliable attendance-free
operation.
· Simple adjustment of the
machine.
· Closed re-cycling
cleaning air circuit.
· Closed re-cycling
cleaning air circuit.
Technical
Features
|
Type |
PPSTR 50 |
|
Output
(with regard to the kind of material and grade of contamination) [t.h-1] |
30 – 60 |
|
Power
input screen separator [kW] |
2 x 0.55 |
|
Power
input re-cycling air sifter [Kw] |
4 + 0.55 |
|
Aspiration air demand [m3.min-1] |
10 |
|
Replacement
of re-cycling aspiration (max.) [%] |
10 |
|
Net Weight
[kg] |
1070 |
|
Gross
Weight [kg] |
1600 |
|
Built up
space[m3] |
11 |
ProDUCT 2:
Trieur grading units
These machines are mainly used in sowing seed cleaning
stations, in cleaning sections of flour mills and in barley classification
lines for malt plants. They pick up admixtures and impurities varying in size
from grain in their shape and length.
The trieur units are applied within the cleaning process
usually after the stones separating machines. They separate foreign matter in
indented drums. Grain is fed into the revolving drum and the shorter kernels,
being caught in the dents, are carried up along the drum circumference into the
trough and out from the machine. Longer kernels which don't fit into the
indents or fall back during their movement up remain in the drum to be
transported to the machine delivery end.
On separation of smaller admixtures (grain halves, weed
seeds etc.) grain remains in the drum. On separation of longer and bigger
admixtures (oats, ergot, maize, etc.) these remain in the drum and grains is
carried up.
Trieur Grading Units
According
to their purpose the trieur drums are marked as:
· A - for separation of
longer and bigger impurities
· B - for separation of
shorter impurities
· C - retreatment of longer
and bigger impurities (extension of the 'A' drum)
· D - retreatment of shorter
impurities (extension of the 'B' drum)
Units are made in B, AB,
BD and ACBD combinations.
Features
- Reliable operation with no permanent attendance
necessary.
- Easy visual check of the machine operation.
- Simple control and adjustment for different sorts
of grain.
- Simple installation.
Technical Specifications
|
Type |
B7117 |
B7125 |
AB7117 |
AB7125 |
BD7117 |
BD7125 |
ACBD7117 |
ACBD7125 |
|
Output
[t.h-1] |
2-4 |
4-7 |
2-4 |
4-7 |
2-7 |
4-7 |
2-4 |
2-4 |
|
Electrical
motor [kW] |
1.1 |
1.5 |
1.5 |
2.2 |
1.1 |
1.5 |
1.5 |
2.2 |
|
Aspiration
Air volume |
12 |
12 |
12 |
12 |
12 |
12 |
12 |
12 |
|
[m3.
min-1] |
||||||||
|
Aspiration
Pressure loss [Pa] |
196 |
245 |
245 |
294 |
196 |
245 |
245 |
294 |
|
Net Weight
[kg] |
720 |
890 |
1510 |
1680 |
890 |
1060 |
1780 |
1950 |
|
Gross
Weight [kg] |
1000 |
1250 |
1090 |
2170 |
1220 |
1440 |
2260 |
2540 |
|
Built up
space[m3] |
3.9 |
5.1 |
6 |
7.9 |
4.6 |
5.8 |
7.3 |
9.2 |
ProDUCT 3:
scouring machines
Scouring machines are used for intensive superficial
cleaning of cereals. The essential machine model (POP) can be used in a line
with pneumatic conveyance system. Completed with an air sifter connected to a
central aspiration system (POM) it suits to a line with mechanical conveyance
means. The machine can also be coupled to an air sifter with air recirculation
(POMR). Output of the machine varies from 2 to 15 t.h.-1.
Scouring
Machine
Features
- Reliable operation with no permanent attendance
necessary.
- Improved color of produced flour .
- Low aspiration air consumption (POMR).
- Simple installation.
Technical Specifications
|
Type |
|
|
|
|
Output
[t.h-1] |
2 - 4 |
4 – 7 |
10 – 12 |
|
Power
input [kW] |
4 |
7.5 |
7.5 |
|
Air Volume [m.3min-1] |
10 - 20 |
15 – 25 |
20 – 30 |
|
Pressure
loss [Pa] |
100 - 150 |
100 – 150 |
100 – 150 |
|
Net Weight
[kg] |
810 |
840 |
840 |
|
Gross
Weight [kg] |
582 |
612 |
612 |
|
Built up
space[m3] |
2.1 |
2.1 |
2.1 |
Company Profile
|
Company Name |
Prokop Eltex (India) Pvt. Ltd. |
|
Address |
SRKV Post, Perianaickenpalayam,
Coimbatore-641020,India |
|
Contact person |
Mr. S. Rajan |
|
Phone |
+91-422-2693917,2694917,2696917 |
|
Fax |
+91-422-2693741 |
|
E-mail |
|
|
Web Site |
|
|
Year of Establishment |
1990 |
|
Product(s) Manufactured |
Cereal Processing Machines |
|
Production (FY-05) (Products
contributing most to the sales) |
·
Screen
Separator :2 ·
Grain
Doser : 2 ·
Vibratory
Bran Finisher : 2 ·
Semolina
Purifier : 2 ·
Trieur
Grading Unit |
|
Sales Turnover |
FY 05: USD 1.5
Mn FY 04: USD 1
Mn FY 03: USD 1.4 Mn
|
|
Conformity to Standards |
Indian |
|
Compliance to ISO |
ISO 9001:2000 |
|
Foreign Collaboration |
Joint Venture with Prokop (Czech
Republic) |
|
Manpower Total (Nos.) |
8 |
|
Raw Materials / Equipment used |
Rectangular Tubes, Castings,
Sheets, Drilling Machine, Grinder Machine, Welding Machine, Chain Block |
|
Effluent Generated |
Non Polluting |
Broad Profile of Project
Offer
|
Project |
To Manufacture Cereal Processing Machines |
|
Capacity per Annum |
5-7 Machines (Approx.) |
|
Land Requirements/ Building Requirements |
100 Sq. M |
|
Plant & Machinery and Test
Equipment |
Drilling Machine, Grinder Machine, Welding Machine, Chain Block,
Dimension Testing Equipment |
|
Electrical Installation |
2.5 |
|
Implementation Period |
6 Months |
|
Manpower Required |
4 |
|
Raw Materials / Equipment Required |
Rectangular Tubes, Castings, Sheets, Drilling Machine, Grinder
Machine, Welding Machine, Chain Block |
|
Total Project Cost |
USD 0.2 Mn |
|
Expected Annual Sales |
USD 10000 |
|
Profitability |
10 % |
|
Form of Offer |
Turnkey Project |