micro cellular rubber sheets FOR DIABETIC &
ORTHOPEDICS PATIENT
Technology/Process Description:
PROFOMA is set up by
German Leprosy Relief Association for manufacturing Natural Rubber footwear and
post operational support materials for the Leprosy patients, under their
rehabilitation program. MCR Sheets are used for the construction of footwear & post
operational support for Diabetic and Orthopaedic patients.
Technology/Product
Specifications:
Various products manufactured at
PROFOMA are as follows: -
PRODUCT 1:
MICRO CELLULAR RUBBER SHEET
a.
MCR – 10 mm: - Natural rubber, cushion
sheet used for the construction of Leprosy, Diabetic, Orthopedic footwear and
Post operational supports.
Specifications: -
|
Parameter |
Measurement |
|
Size |
1000 X 1000 X 10 (mm) |
|
Hardness |
20 ± 2shore-A |
|
Compression set |
30% |
|
Ross flex |
No cut growth at the end of 1.2
lakh cycles |
|
Standard
Colors |
Black, Brown, Blue & Green. |
|
Each Sheet suitable for
(Size-8) 20 pairs |
|
b. MCR – 6 mm
Specifications: -
|
Parameter |
Measurement |
|
Size |
1000 X 1000 X 6 (mm) |
|
Hardness |
20 ± 2shore-A |
|
Compression set |
30% |
|
Ross flex |
No cut growth at the end of 1.0
lakh cycles |
|
Standard Colors |
Black, Brown, Blue & Green. |
c. MCR- Slippers:
- Suitable
for Orthopedic, Diabetic, and Leprosy patients.
Specifications: -
|
Size |
W |
W1 |
L |
L1 |
|
3 |
87 |
67 |
233 |
184 |
|
4 |
95 |
72 |
243 |
195 |
|
5 |
100 |
73 |
254 |
200 |
|
6 |
102 |
75 |
261 |
205 |
|
7 |
103 |
76 |
267 |
212 |
|
8 |
105 |
78 |
275 |
218 |
|
9 |
107 |
79 |
284 |
223 |
|
10 |
110 |
80 |
292 |
230 |
d. MCR-
Intersoles and sloes for Footwear
Specifications: - For MCR Insoles
|
Size |
L |
W |
W1 |
|
3 |
233 |
85 |
62 |
|
4 |
243 |
88 |
63 |
|
5 |
251 |
90 |
65 |
|
6 |
255 |
93 |
66 |
|
7 |
263 |
95 |
67 |
|
8 |
270 |
96 |
68 |
|
9 |
284 |
98 |
70 |
|
10 |
293 |
100 |
71 |
Specifications: - For MCR Soles
|
Size |
L |
W |
W1 |
|
3 |
243 |
95 |
72 |
|
4 |
254 |
98 |
73 |
|
5 |
260 |
100 |
75 |
|
6 |
266 |
103 |
76 |
|
7 |
273 |
105 |
77 |
|
8 |
283 |
106 |
78 |
|
9 |
290 |
108 |
80 |
|
10 |
303 |
110 |
81 |
PRODUCT 2:
RUBBER SHEET FOR SOLE
a. RS- 6: - This
sheet is primarily use for Footwear sole
|
Parameter |
Measurement |
|
Size |
1000 X 1000 X 6 (mm) |
|
Hardness |
60 ± 2shore-A |
|
Compression set |
7.4% |
|
Ross flex |
No cut growth at the end of 1.3
lakh cycles |
|
DIN Abrasion Loss |
187 cu mm |
|
Standard
Colors |
Black, Brown, Blue & Green. |
b. RS- 8: - This
sheet is primarily use for Footwear sole
|
Parameter |
Measurement |
|
Size |
1000 X 1000 X 8 (mm) |
|
Hardness |
60 ± 2shore-A |
|
Compression set |
10% |
|
Ross flex |
No cut growth at the end of 1.0
lakh cycles |
|
DIN Abrasion Loss |
300 cu mm |
|
Standard
Colors |
Black, Brown, Blue & Green. |
PRODUCT
3: NEOLITE SHEET (NLT)
These sheets are used
for Sole for lightweight Footwear
construction
|
Parameter |
Measurement |
|
Size |
950X950X2mm thick |
|
Hardness |
70 ± 2shore-A |
|
Standard
Colors |
Black |
PRODUCT 4:
INTERSOLE SHEET (INS)
These sheets are used for
footwear construction.
|
Parameter |
Measurement |
|
Size |
950X950X2mm thick |
|
Hardness |
70 ± 2shore-A |
|
Standard
Colors |
Black |
Company Profile
|
Company Name |
PROFOMA |
|
Address |
I D Area, Kanjikode(W) |
|
Contact person |
Mr. A. J. Mathews; General Manager |
|
Phone |
+91-491-2566067 |
|
Fax |
+91-491-2567765 |
|
E-mail |
|
|
Web Site |
|
|
Year of Establishment |
1992 |
|
Product(s) Manufactured |
Manufacturing
of Micro Cellular Rubber sheets, Rubber sheet for Soles, Neolite sheets,
Intersole sheets, MCR Slippers for the Footwear and Post operational supports
of Leprosy, Diabetic & Orthopedic Patients. |
|
Installed Capacity per annum |
10,000 Sheets |
|
Sales Turnover |
FY 05: USD 0.07 Mn FY 04: USD 0.06 Mn FY 03: USD 0.08 Mn |
|
Foreign Collaboration |
Grant received from M/s. DAHW, Germany |
Broad Profile of Product Offer
|
Project |
To Manufacture Micro Cellular Rubber Sheets for Diabetic & Orthopedics Patients |
|
Capacity per Annum |
10,000 Sheets |
|
Land Requirements/ Building Requirements |
500 Sq. M |
|
Plant & Machinery and Test
Equipment |
· Rubber Mixing Mill · Steam Heated Hydraulic Press · Steam Generator · Hot Air Oven · Electro-Hydraulic Swing Arm Clicker · Welding Machine · Electronic Weighing Machine · Tensile Tester · Rubber Hardness Tester · Ross Flex Tester with Counter |
|
Electrical Installation |
120 |
|
Implementation Period |
6 Months |
|
Manpower Required |
12 |
|
Raw Materials / Equipment Required |
MCR Sheets, Natural
Rubber, Colors, etc |
|
Total Project Cost |
USD 0.03 Mn |
|
Expected Annual Sales |
USD 0.09 Mn |
|
Profitability |
10% |
|
Form of Offer |
Turnkey Project |