cOMPUTERiZED
automobile service station EQUIPMENT
Technology/ Process Description:
Manatec was formed in
1987 to take the challenges of designing top Quality Service Station equipments
to meet technological revolution. The Company has been designing and
manufacturing the entire range of Garage Equipments. Manatec is the only ISO 9001 certified manufacturer of garage equipments
in India and of a very few in the World. The company produces Two Post
Lift, Head Lamp Aligner, Automatic Tyre Inflator, AC Gas Charger, Paint Spray
Booth, Diesel Smoke Meter, Exhaust Gas Analyser, Tyre Changer, Wheel Balancer,
Wheel Aligner.
Technology/Product Specifications:
Product 1: COMPUTERIZED WHEEL ALIGNER
Wheel aligner is used for the following purpose:
· To check wheel alignment of Cars and LCVs
by measuring various Wheel angles, Steering axis angles.
· To give printout of alignment before
and after corrections (adjustments).
· Wheel alignment is done to :
a.
Increase
tyre life and fuel efficiency.
b.
Improve
steering control, spot braking and driving comfort.
c.
To
prevent side dragging / pulling.
d.
To
ensure lesser wear and tear of Kingpin / Suspension joints.
e.
More
fuel consumption
Technology used
· CCD (Charge Coupled Device) and IR
(Infra Red) technology for measurement of Toe angles.
· Inclinometer sensors (Tilt sensors)
for measurement of other angles named Camber, Caster, and Kingpin etc.
· Data communication using cables &
Radio frequency between sensor arms and equipment.
· Windows XP based software models are
used.
Description of models
·
(4x4)
Version
a. Simultaneous 4 wheel alignment with 4
Measuring heads (Sensor arms).
b. Uses 12 Sensors.
i.
Inclinometer
Sensor : 6 Nos.
ii.
CCD
Camera Sensor : 6 Nos.
c.
Uses
6 IR LED sources
·
(2x4)
Version
a. Used for 2 wheel alignment (From wheels)
with 2 Measuring heads (Sensor arms)
b. Sequential 4 wheel alignment possible with
2 Measuring heads
c. Uses 6 Sensors
i. Inclinometer Sensor : 2 Nos.
ii. CCD Camera Sensor : 4 Nos.
d. Uses 4 IR
LED sources
There are five models for
Computerized wheel aligner:
1.
Goldstar r pac super (4x4)
2.
Goldstar r pac (4x4)
3.
Goldstar c pac (4x4)
4.
Silver c pac (4x4)
5.
Silver c pac (2x4)
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1 |
4 |
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CCD
Infra-Red Wheel Aligner with Windows based Software using Radio Frequency
(RF) technology for communication of Data between Sensors and the Machine. |
CCD
Infra-Red Wheel Aligner with DOS based Software using Cables for
communication of Data between Sensors and the Machine. |
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STANDARD
FEATURES |
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r pac (4x4) Super |
r pac (4x4) |
c pac (4x4) |
c pac (4x4) |
c pac (2x4) |
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Data communication |
RF |
RF |
Cable |
Cable |
Cable |
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Sensors
used |
14 |
12 |
12 |
10 |
6 |
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Simultaneous
Front and Rear wheel alignment (4x4) |
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Front and
Rear wheel alignment in 2 steps
(2x4) |
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Runout compensation
in single rotation |
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Thrust
angle compensation |
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Unlimited
Databank of Indian & International vehicle specifications |
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Power
failure data protection |
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Customer
Address in Printout |
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Sensor
calibration values in Printout |
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Animated
pictorial display of angles during alignment |
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Three
Color Bar display for adjustment of all angles |
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Automatic
tracking of Left and Right turns for Caster & Kingpin measurement |
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3-D
Pictorial & Three Color Text Printout of
alignment results |
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Software
upgradation through CD Drive |
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WINDOWS XP
Software, CD Drive & Inkjet Printer |
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Electronic
on-line arms leveling |
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Adjustment
of Camber in wheel Jacked-up position |
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Spoiler
program |
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Quick Wheel
Alignment program for adjustment of Toe |
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x |
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Rear Axle
shift / Setback |
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15"
VGA color CRT monitor |
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17"
VGA color LCD monitor |
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Sound Card
and Speakers (For Voice prompt in
English) |
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Data
Manager Software for storing alignment results |
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Vehicle
Parking Camera (For positioning in alignment bay) |
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Electronic
Rotary Plate (For measuring Lock Angle & Toe Out on Turns) |
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TECHNICAL
SPECIFICATIONS |
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r pac (4x4) Super |
r pac (4x4) |
c pac (4x4) |
c pac (4x4) |
c pac (2x4) |
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Measurement parameters |
Range |
Accuracy |
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Camber |
± 10° 00' |
± 00° 02' |
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Caster |
± 20° 00' |
± 00° 05' |
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Kingpin |
± 20° 00' |
± 00° 05' |
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Toe |
± 05° 00' |
± 00° 02' |
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Setback |
± 05° 00' |
± 00° 02' |
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Thrust
angle |
± 05° 00' |
± 00° 02' |
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Runout |
± 10° 00' |
± 00° 02' |
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Included
angle |
± 30° 00' |
± 00° 05' |
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Lock angle |
± 60° 00' |
± 00° 20' |
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# |
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Toe Out
on Turns |
± 60° 00' |
± 00° 20' |
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Power
Supply |
230V AC /
50 Hz, Single Phase |
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Power
Consumption |
250W |
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Sensor arms
Batterry - 6V / 3.2 AH x 2 / Lead Acid
SMF |
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STANDARD ACCESSORIES |
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r pac (4x4) Super |
r pac (4x4) |
c pac (4x4) |
c pac (4x4) |
c pac (2x4) |
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Wheel
Bracket (12” - 18”) |
: |
2 Pairs |
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Rotary
Plate ( 2 tons ) |
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1 Pair |
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Brake
Pedal Lock |
: |
1 No. |
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Steering
Lock |
: |
1 No. |
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Calibration
Kit |
: |
1 Set |
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Rear
Wheel Slider |
: |
1 Pair |
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A4 Color
Inkjet Printer |
: |
1 No. |
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LCD
Monitor, Keyboard, Mouse & Speaker |
: |
1 Set |
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x |
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CRT
Monitor, Keyboard & Mouse |
: |
1 Set |
x |
X |
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CD Drive |
: |
1 No. |
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STANDARD # OPTIONAL x NOT APPLICABLE
Product 2: COMPUTERIZED WHEEL BALANCE
Wheel balancer is used for following purpose:
·
Wheel balancer locates the unbalance and indicates the position and
weight to be added in the inner and outer planes of car and LCV wheels of Rim
diameter 10” to 17.5”.
Technology
used:
· Detects unbalance through
vibration of Piezoelectric Sensors when the wheel is rotated at known speed
· Static (single plane)
balancing
· Dynamic (two plane)
balancing
There are five models for Computerized
wheel aligner:
1. WB-VL-50 (Videographic)
2. WB-DL-50 (Digital)
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WB – VL – 50 Computerised Wheel Balancer with Videographic display,
capable of handling all Car & LCV wheels of wheel rim dia 10” - 17.5” |
WB - DL – 50 Computerised Wheel Balancer with Digital LED
display, capable of handling
all Car & LCV wheels of rim dia 10” - 17.5” |
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SALIENT FEATURES |
WB-VL-50 |
WB-DL-50 |
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15” Super
VGA Colour Monitor display |
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7 Segment
LED display |
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Static and
Dynamic Balancing |
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Five modes
of Alloy Wheel Functions |
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Two modes
of measurement - Normal and Fine |
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Automatic distance
input on touch of distance measuring rod & rim |
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Incorporates
special mid - centering device for accuracy |
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Quick
Change Lock Nut to ensure fast mounting & removal of wheels |
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Simultaneous
display of inner and outer plane results |
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Self -
checking online error display |
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TECHNICAL SPECIFICATIONS |
WB-VL-50 |
WB-DL-50 |
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Max.
Unbalance measurement |
: |
300 gms |
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Max. Wheel
Weight |
: |
65 kgs |
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Rim
Diameter |
: |
10” to
17.5” (254 mm to 444 mm) |
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Max. Wheel
Diameter |
: |
32” (812
mm) |
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Rim Width |
: |
3” to 10”
(76 mm to 254 mm) |
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Rim
Distance |
: |
1.2” to 5”
(30mm to 127 mm) |
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Accuracy |
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CARs |
LCVs |
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Fine Mode |
: |
1 gm |
8 gms |
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Normal Mode |
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5 gms |
20 gms |
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Position
Accuracy |
: |
+/-2.5O |
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Balancing
Speed |
: |
300 |
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Motor |
: |
0.5 HP /
1440 RPM |
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Power
Supply |
: |
220-240V
AC, Single Phase, |
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STANDARD ACCESSORIES |
WB-VL-50 |
WB-DL-50 |
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Wheel
Guard |
: |
1 No. |
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Weight
Plier |
: |
1 No. |
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Caliper |
: |
1 No. |
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Mid-centering
device kit with wheel seating cones |
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1 Set |
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Product 3:
Tyre changer is used
for the following purpose:
·
Automatic
tyre changer is used for mounding and de-mounding of Car, LCV and Motor cycle
tyres with
10” wheel to 20” Wheel rim diameter.
· Tire fitment through Tyre changer
machine helps in
a. Avoiding damages to Wheel rims, Tyre beads
and Tube.
b. Avoiding damages to surface finish of Alloy
rim.
c. Saving time and energy.
Technology used
·
Electro
Pneumatic power operated Mounting / Demounting of Car and Light Commercial
Vehicle tires.
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Fully Automatic Tyre Changer for mounting /
demounting of Car & LCV tyres of wheel rim size 10” - 20” |
Automatic Tyre Changer for mounting / demounting
of Bus, Truck, Heavy Commercial vehicle tyres of wheel rim size 14” - 26” |
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SALIENT FEATURES |
TC-XL-40 |
TCH-1026 |
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Suitable
for Car and LCV Tyres |
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Suitable
for HCV Tyres |
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Two
Pneumatic cylinders for wheel clamping |
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Four jaw
universal chuck to clamp any type of rim |
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Air
powered Bead Breaking System |
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Fitted
with FRL unit (Filter, Regulator, Lubricator) |
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Dedicated
Hydraulic power pack & Hydraulic cylinders |
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Remote control
unit |
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SPECIFICATIONS |
TC - XL – 40 |
TCH - 1026 |
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Rim
clamping range (dia) |
10” - 20”
(Outer) |
14” - 26” |
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Wheel dia |
39” max |
52” max |
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Rim width |
3” - 12” |
32” |
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Tyre width |
16” max |
36” max |
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Bead
breaking range |
2.75” -
13” |
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Bead
breaking force |
2150 kgs |
3400 kgs |
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Compressor
air supply |
8 - 10 bar |
– |
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Operating
pressure |
6 - 8 bar |
20 - 110
bar |
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Motor |
1 HP /
1440 RPM |
2 HP/1440
RPM x 2 Nos |
|
Power
supply |
220 - 240
V AC, |
440 V AC, |
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STANDARD ACCESSORIES |
TC – XL - 40 |
TCH - 1026 |
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Tyre Lever |
: |
1 No. |
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Valve pin
remover & die |
: |
1 No. |
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Tyre
pressure gauge |
: |
1 No. |
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Bead
Lifting Lever |
: |
1 No. |
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Rim
Pincers |
: |
1 No. |
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Remote
Control Unit |
: |
1 No. |
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Tubleless
tyre tool |
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1 No. |
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Product 4: MULTI
GAS ANALYSER
Gas analyzer is used
for the following purpose :
·
To
analyze exhaust gases of Petrol vehicle Engines
·
It
measures and displays CO (Carbon Monoxide) and HC (Hydro Carbon)
·
CO2
(Carbon Dioxide) and O2 (Oxygen) contents are also measured (possible in Multi
gas Analyzer model only)
a.
CO, CO2 and O2 are displayed in % vol.
b.
HC is displayed in PPM (Parts Per million).
c.
Lambda and AFR (Air Fuel Ratio) which
indicates combustion efficiency of the
Engine (possible in Multi gas
analyzer model only).
· Results can be used for tuning the
engine for fuel efficiency and for pollution control.
Technology used
· Selective Absorption of radiations
from Infra Red Light source (Transmitter) by each gas (CO, HC & CO2)
using NDIR technology.
· Electro Chemical sensor for measurement
of O2 contents.
Description of models
·
Two Gas analyzer
Measures CO & HC contents.
·
Multi Gas analyzer
a. Measures CO, CO2, HC & O2
contents.
b. Measurement of NOx is optional.
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ECO-Gas -4 |
ECO-Gas -2 |
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Multi
- Gas Analyzer capable of measuring CO, HC, CO2 and O2 contents of Petrol
Vehicle / CNG / LPG exhaust. Selectable functions to measure |
Two
Gas Analyzer capable of measuring CO and HC contents of Petrol
Vehicle
exhaust. |
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STANDARD FEATURES |
ECO GAS – 4 |
ECO GAS – 2 |
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NDIR
technology |
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7 Segment
LED Display |
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Automatic
condensate discharge |
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Automatic
zero calibration |
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Digital
span calibration |
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RS232C
serial port for PC interface |
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SPECIAL FEATURES |
ECO GAS – 4 |
ECO GAS – 2 |
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NOx
measurement (Optional) |
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Oil
Temperature (Optional) |
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Portable
light weight design |
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DC
Operation suitable for “Road Tests” using vehicle battery |
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Display of
Lambda / AFR / PEF |
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Petrol /
CNG / LPG selection |
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Indication
for Low / High flow & Low voltage |
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Electronic
Leak Check facility |
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Gas flow
Indicator for leak test |
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HC Residue
Test |
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TECHNICAL
SPECIFICATION |
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Measurement Parameters |
Range |
Resolution |
ECO GAS - 4 |
ECO GAS – 2 |
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CO (Carbon
Monoxide) |
0 - 9.99% |
0.01% |
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CO2
(Carbon Dioxide) |
0 - 19.9% |
0.10% |
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HC (Hydro
Carbon) |
0 - 15000
PPM |
1 PPM |
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HC (Hydro
Carbon) |
0 -
9999 PPM |
1 PPM |
|
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O2 (Oxygen) |
0 - 25% |
0.01% |
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NOx
(Oxides of Nitrogen) |
0 - 5000
PPM |
1 PPM |
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AFR |
7 - 23% |
0.01% |
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Lambda |
0.50 -
1.50 |
0.001 |
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Engine |
400 - 9990
|
10 |
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Oil
Temperature |
0 - 150º C |
1º C |
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Operating
temperature |
+ 5°
to + 45° C |
|
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Measuring
gas intake |
3 Litres /
Minute |
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Leak test |
Electronic |
|
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Condensate discharge |
Automatic |
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Response
time |
< 15 Sec.
(For sample probe length of 3m) |
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Warm-up
time |
<
3 minutes |
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Zero
calibration |
Automatic |
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Span
calibration |
Digital |
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Printer
(Optional) |
24 Column Dot
matrix |
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Power
Supply |
12V DC
(or) 230V AC ± 10%, Single phase, 50Hz |
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Power
Consumption |
25 Watts |
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STANDARD ACCESSORIES |
ECO GAS – 4 |
ECO GAS – 2 |
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Sampling
Probe assembly |
: |
1 No. |
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230 V AC
Power supply adapter |
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1 No. |
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Battery
cable |
: |
1 No. |
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Inductive
Pickup & Cable assembly |
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1 No. |
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Product 5 :
Diesel Exhaust Smoke Meter
Smoke Meter is used for
the following purpose :
·
To
measure smoke opacity of diesel vehicle exhaust in % Opacity & K-value with measurement of
RPM & Engine Oil Temperature.
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|
Diesel
Smoke Meter capable of measuring Smoke
Opacity of Diesel Vehicle exhaust in % Opacity & K-value with measurement of RPM & Engine Oil Temperature. |
|
SALIENT FEATURES |
|
Measures
smoke opacity of diesel vehicles in % opacity and K value |
|
Measurement
principle : Partial flow, optics based on folded geometry |
|
Suitable
for free acceleration test |
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Operates
on 230V AC (or) 12V DC power supply |
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Portable,
Compact and light weight design,
suitable for “Road Tests” using vehicle battery |
|
Low
voltage indication for battery operation |
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Automatic
Zero and Span calibration |
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Automatic
Pressure Regulation |
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Handheld, Menu
driven LCD remote control unit |
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Pass / Fail indication and emission
limit in printout |
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Vehicle
no., vehicle specification, Operator name and test data in printout |
|
RS232C
serial port for PC interface |
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TECHNICAL
SPECIFICATION |
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|
Measurement Parameters |
Range |
Resolution |
|
Opacity |
0 – 99.9 % |
0.10% |
|
K-value |
0 – 9.99
m-1 |
0.01 m-1 |
|
Linearity |
± 0.1 m-1 |
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|
Repeatability |
± 0.1 m-1 |
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|
Zero &
Span drift |
± 0.1 m-1 |
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Response
time – Physical |
< 0.4
seconds |
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Response
time – Electrical |
< 1
milli second |
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Warm up
time |
< 8
minutes |
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|
Engine |
200 - 9999
|
1 |
|
Oil
Temperature |
0 - 150º C |
1º C |
|
Smoke
measuring cell length |
215 mm |
|
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Printer
(Optional) |
24 Column
Dot matrix |
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|
Power Supply |
230V ± 10%
AC, Single Phase, 50Hz (or) 12V DC |
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