cENTRIFUGALLY CASTED LINERS
Technology/Process Description:
Alloyed castings are required
for almost all type of automobile Industries. This type of castings are used in
the manufacture of Automobile cylinder liners, Piston Rings, Honing
tackles/sleeves, Dies for manufacturing Automobile components. A flow diagram
depicting the process implemented to achieve high quality product at the MCC is
shown below:
|
|
|
|
Liner |
VLV guide |
Technology/Product Specifications:
The process (mentioned above), makes the use of
following equipments to manufacture alloyed castings of the best quality.
List
attached
Company Profile
|
Company Name |
Madras Centrifugal Castings |
|
Address |
# 7, Munuswamy Street, Vanagaram
Road, Athipet, Chennai-600058. |
|
Contact person |
Mr. B. Panneerselvam/ B Sekar
(Proprietor/ Administration) |
|
Phone |
+91-44-26532177,26530922 |
|
Fax |
+91-44-26530922 |
|
E-mail |
|
|
Web Site |
|
|
Year of Establishment |
1996 |
|
Product(s) Manufactured |
C.I. S |
|
Installed Capacity per annum |
12000 Nos (Liners/sleeves) |
|
Sales Turnover |
FY 05: USD0.35 Mn FY 04: USD O.3 Mn FY 03: USD 0.2 Mn |
|
Compliance to ISO |
ISO 9001-2000, FM-80643 |
|
Foreign Collaboration |
Yes- |
|
Manpower Total (Nos.) |
41 |
|
Effluent Generated |
CI borings, Ferro alloys |
Broad Profile of Project
Offer
|
Project |
To Manufacture Centrifugally Casted Liners |
|
Capacity per Annum |
13,000 nos of liners and sleeves |
|
Land Requirements/ Building Requirements |
1200 Sq. M |
|
Plant & Machinery and Test
Equipment |
Indicated Below |
|
Electrical Installation |
140 |
|
Implementation Period |
8 Months |
|
Manpower Required |
35 |
|
Raw Materials / Equipment Required |
CI borings, Ferro alloys |
|
Total Project Cost |
USD 0.1 Mn |
|
Expected Annual Sales |
USD 40,000 |
|
Profitability |
15% |
|
Form of Offer |
Turnkey Project |
Details
of machineries and lab equipments
|
MACHINERIES AND FACILITIES |
|||||||
|
S.NO |
PARTICULARS |
MAKE |
CAPACITY |
QUANTITY |
|||
|
1 |
INDUCTION
FURNACE |
VIDYUT |
100
Kgs/Hr |
2 |
|||
|
2 |
AIR
COMPRESSOR |
ELGI |
10H
P |
1 |
|||
|
3 |
HYDRAULIC
M/C |
VIDYUT |
- |
1 |
|||
|
4 |
GENERATOR
SET |
CATERPILLAR |
275 |
1 |
|||
|
5 |
SPINNING
M/CS |
NANDHINI |
3-18
KGS |
5X2 |
|||
|
6 |
MASTER DIE SP.M/C |
NANDHINI |
120KGS |
1 |
|||
|
7 |
CENTRE
LATHE |
|
6’ |
2 |
|||
|
8 |
CENTER
LATHE |
PERFECT |
6’ |
7 |
|||
|
9 |
CENTER
LATHE |
HONEST |
6’ |
2 |
|||
|
10 |
CENTER
LATHE |
KIRLOSKAR |
6’ |
1 |
|||
|
11 |
A/R
BLOWER |
CONTINENTAL |
5H.P. |
2 |
|||
|
12 |
MASTER
DIES |
SRIAKILA |
65-120KGS |
4 |
|||
|
13 |
DIES |
NANDHINI |
3-18KGS |
40 |
|||
|
14 |
WEIGH
MC |
GIRI |
5KGS |
1 |
|||
|
15 |
WEIGH
MC |
GIRI |
300KGS |
1 |
|||
|
16 |
|
CONTINENTAL |
2HP |
1 |
|||
|
17 |
SKULAR
FURNACE |
NANDHINI |
250KGS |
1 |
|||
|
18 |
BENCH
GRINDER |
MGEEYEEM |
1HP |
2 |
|||
|
19 |
DRILLING
M/C |
PREMIER |
1HP |
1 |
|||
|
|
|
|
|
|
|||
|
LAB EQUIPMENTS |
|||||||
|
S.No |
PARTICULARS |
MAKE |
CAPACITY |
QUANTITY |
|||
|
1 |
HARDNESS
TESTING M/C |
DYNAMIC |
|
1 |
|||
|
2 |
POLISHING
M/C |
MDS
MATL |
|
1 |
|||
|
3 |
C.S
ANALYSER |
SUYASH |
|
1 |
|||
|
4 |
MICROSCOPE |
MDS
MATL |
|
1 |
|||
Inspection facilities: -
i.
Hold
Certificate No: FM 80463.
ii.
Operate
a quality management system which compiles with requirements of BS EN ISO
9001:2000 for the following scope:” Manufacture and supply of machined
Centrifugal Cast Pots & Centrifugal Cast Dies for Automobile
Applications"
|
S.No. |
Name of the test |
Testing method |
|
1 |
Chemical
composition |
Wet
analysis |
|
2 |
Chemical
composition-online |
CSA
apparatus |
|
3 |
Hardness
Checking |
Hardness
testing machine |
|
4 |
Micro
structure |
Microscope |
|
5 |
Surface
finish |
Surface
roughness tester |
|
6 |
Dimensions |
Measuring
instruments |
|
7 |
Crack
detection |
Magnetic
detector |