fLY-aSH BRICK MANUFACTURING PLANT

Technology/Process Description:

The Flyash brick making plant has been designed to manufacture flyash with FAL-G Technology. The heart of the plant “BRICK MAN” is an indigenously designed, a relatively low cost and high productivity machine. The plant consists of the following equipment:

BRICK MAN

1.       It is a hydraulically operated, automatic and controlled by electronic circuits. The electronic circuit is self diagnosing. It has an optional alpha-numeric display, computer connection and modem that can be connected to the computer through telephone lines to detect local faults in advance.

2.       Brick making machine develops 30 T of compressive force over the bricks uniformly to hold pressure for the required time allowing the material to flow and form

3.       The compressive force can be varied by turn of a knob

4.       The machine structure is designed to take up heavy cyclic loads

5.       The compressive ratio (1:1.6- brick height: filling height) can be varied infinitely within the limits of the moulds

6.       Different size of moulds can be fitted with maximum size of 230x 200x 100mm

7.       Monogram on the brick can be embossed

8.       Efficient water cooling system to ensure the continuous running of the machine

 

PAN MIXER

1.       A sturdily constructed machine with heavy rollers to grind and mix material thoroughly

2.       Drive through quality worm reducing gear box

3.       Changeable bottom gear plates with scrappers fitted with TC tips

4.       Easy bottom loading mechanism with rap pinion door arrangement

 

 

CONVEYOR

1.       Frames and intermittent bins are fabricated sturdily

2.       The flyash mix can be regulated according to the speed of the brick making machine

3.       Nylon with rubber top conveyor belts

4.       Friction-less idlers

 

PALLET TRUCKS

Novel and ergometric design to handle the bricks with pallets for effortless and easy transportation of flyash bricks.

 

 

FAL-G MIX: FLYASH LIME AND GYPSUM MIX

The FAL-G mix is a slow setting pozzalona cement mix. Clay and limestone are burnt with coal, gypsum is mixed and ground to make cement.  Flyash with burnt clay particles (Oxidizes of Clay) obtained from burning of coal are mixed

 Technology/Product Specifications:

The company manufactures and designs cost effective high-tech construction equipment in India. It has supplied flyash brick making plants with the state of the art which is an affordable high-tech process and equipment to manufacture high quality bricks with flyash and other industrial waste. 

 

 

 

 

 “HIGH DENSITY”CONCRETE BLOCK MANUFACTURING FACILITY

Technology/Process Description:

In High Density Concrete Block Making Machine, wooden or steel pallets are fed and located by the chain conveyor, on high frequency vibrating table. Mould is filled manually which is over the pallet. The mix is pressed and vibrated on both sides simultaneously, resulting in voids free, high density blocks with excellent texture and finish.

 

The blocks thus formed are voids free, 30% more denser which makes the block less water obsorbtion and manifold increase in strength which is not at all achievable in egg laying and hand operated machines.

 

Formed blocks are dragged away from the machine by the chain conveyor and handled manually.

Technology/Product Specifications:    

The company manufactures and designs cost effective high-tech construction equipment in India. It has developed a range of concrete block making machines which are well accepted in the market and exported to other countries.

Technical Specifications

1. Production Capacity (50 - 60 Strokes/hour): This is indicative only. Actual production rate depends upon the operator efficiency, mix feeding and mix design. Weigh batching, pallet & block handling, steam curing systems can be supplied to the required level of automation of the customers.

No. of blocks per stroke

200 x 200 x 400 mm

– 2/3 Nos.

150 x 200 x 400 mm

– 3/4 Nos.

100 x 200 x 400

– 4/6 Nos.

230 x 110 x 75

– 10 Nos.

Pavement Blocks

– 2 Sq.feet

Total power required

– 27 H.P

 

2. Hydrulic Pump Motor:                     5 HP 1440 RPM

3. Mould Table Vibrator 5 HPx2:       10 HP 6000 RPM

4. Ram Vibrator 5HP x2:                     10 HP 6000 RPM

5. Conveyor Chain Drive:                   2 Hp 1440 RPM

6. Mould table Size:                             600x800mm

7. Hydraulic Load Developed & Applied on concrete blocks by Ram: 4000 Kg

8. Mix Feeding:                                     Manual from two sides

9. Steel Pallet Feeding & Removal with Blocks: Manual / Mechanical


Company Profile

Company Name

Engineers Enterprises

Address

189, Bharathiyar Road (Ganapathy- Maniyakanpalayam Road, Ganapathy, Coimbatore- 641006, Tamil Nadu

 

Contact person

Mr. M, Gunasekar, Managing Partner

Phone

+91-0422-2530639 , 2530788

Fax

 +91- 0422 2532260, 2531693

E-mail

engineer@md3.vsnl.net.in

Web Site

www.eng-ent.com

Year of Establishment

1988

Product(s) Manufactured

Fly Ash Brick Making Plant, Concrete Block Machines, Soil Block Plant, Rotatory Waste Press, Cement Tiles Moulds, Pavement Block Cutting Machine etc.

Installed Capacity per annum

·          Fly Ash Brick Making Plant – 120 Units

·          Concrete Block Machines – 300 Units

Sales Turnover

FY 05: USD 0.77 Mn

FY 04: USD 0.54 Mn

FY 03: USD 0.37 Mn

Conformity to Standards

Indian Standards

Foreign Collaboration

NIL

Manpower Total (Nos.)

50

Effluent Generated

NIL

 


Broad Profile of Project Offer

Project Features

Project 1 A

(Setting up Facility for Fabricating Plants for Making Fly Ash Bricks)

Project 1B

(Setting up Facility for Fabricating Plants for Making Fly Ash Bricks)

Project 2  

 (Setting up Facility for for Manufacturing HDM 1000 DLX High Density Stationary Type Concrete Block- Hollow Cavity, Solid & Inter-locking pavement block making machine)

Capacity

2000 Bricks/ Hour of size 230x 110x 75mm

4000 Bricks/ Hour of size 230x 110x 75mm

1000 blocks/8 hr shift

Land

70’x 70’

100’x100’

10,000 Sq ft of land with borewell or open well

Power

80 HP

106 HP

27 HP

Plant & Machinery and Test Equipment

-         BRICK MAN machine with 60T Press and 4 bricks per stroke with 30 HP Motor

-         Auto Mix Feeder with 2 HP Motor

-         Pan Mixer with 750 Kg capacity with 30 HP Motor

-         Belt Conveyor  with 3 HP Motor

-          Pallet Trucks

Optional Facilities

-          Raw Material Batch weigh bin

-          Off- Bearer to remove bricks manually

-          Silo for Flyash of capacity 40T

-          Front end loader of capacity 750 Kg

-          Wooden Pallets

-         BRICK MAN machine with 160T Press and 8 bricks per stroke with 30 HP Motor

-         Auto Mix Feeder with 2 HP Motor

-         Pan Mixer with 1000 Kg capacity with 40 HP Motor

-         Belt Conveyor with 3 HP Motor

-          Pallet Trucks

Optional Facilities

-          Raw Material Batch weigh bin

-          Off- Bearer to remove bricks manually

-          Silo for Flyash of capacity 40T

-          Front end loader of capacity 750 Kg

-          Wooden Pallets

-          Hydraulic Pump Motor

-           Chain Conveyor Motor

-          Mould Table Vibrator

-           Ram Vibrator

-           Steel Pallets

-           Main Mixer

-           Face Mixer

-           Pallet Trucks

-          Skip Loader

-           Electronic Weighing Scale

-           Ram & Mould (Cavity Blocks)

-          Solid Blocks and Pavement Blocks)

Implementation Period

3-4 Weeks

4-5 Months

2-3 Weeks

Manpower Required

12 people/shift

14 people/shift

13 people/shift

Raw Materials

Flyash, Lime, Gypsum, Sand

Flyash, Lime, Gypsum, Sand

Cement, Sand and down metal

Total Project Cost

USD 50000 (excluding land & building)

USD 0.1 Mn (excluding land & building)

USD 50000 (excluding land & building and taxes and duties)

Profitability

20%

20%

20-25%

 

 

 

Similar Facility profiles available for the following capacity of production:

-          375-500 Bricks/ Hour

-          1000- 1200 Bricks/ Hour

-         1500-1600 Bricks/ Hour

-         3000 Bricks/Hour

 

 

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