fLY-aSH
BRICK
Technology/Process Description:
The Flyash brick
making plant has been designed to manufacture flyash with FAL-G Technology. The
heart of the plant “BRICK MAN” is an indigenously designed, a relatively low
cost and high productivity machine. The plant consists of the following
equipment:
BRICK MAN
1.
It is a hydraulically operated,
automatic and controlled by electronic circuits. The electronic circuit is self
diagnosing. It has an optional alpha-numeric display, computer connection and
modem that can be connected to the computer through telephone lines to detect
local faults in advance.
2.
Brick making machine
develops 30 T of compressive force over the bricks uniformly to hold pressure
for the required time allowing the material to flow and form
3.
The compressive force can
be varied by turn of a knob
4.
The machine structure is designed
to take up heavy cyclic loads
5.
The compressive ratio
(1:1.6- brick height: filling height) can be varied infinitely within the
limits of the moulds
6.
Different size of moulds
can be fitted with maximum size of 230x 200x 100mm
7.
Monogram on the brick can be
embossed
8.
Efficient water cooling
system to ensure the continuous running of the machine
PAN MIXER
1.
A sturdily constructed
machine with heavy rollers to grind and mix material thoroughly
2.
Drive through quality worm
reducing gear box
3.
Changeable bottom gear
plates with scrappers fitted with TC tips
4.
Easy bottom loading
mechanism with rap pinion door arrangement
CONVEYOR
1.
Frames and intermittent
bins are fabricated sturdily
2.
The flyash mix can be
regulated according to the speed of the brick making machine
3.
Nylon with rubber top
conveyor belts
4.
Friction-less idlers
PALLET TRUCKS
Novel and ergometric design to handle the bricks with pallets for
effortless and easy transportation of flyash bricks.
FAL-G MIX: FLYASH LIME AND GYPSUM MIX
The FAL-G mix is a
slow setting pozzalona cement mix. Clay and limestone are burnt with coal,
gypsum is mixed and ground to make cement.
Flyash with burnt clay particles (Oxidizes of Clay) obtained from
burning of coal are mixed
Technology/Product Specifications:
The company manufactures and designs cost effective high-tech
construction equipment in India. It has supplied flyash brick making plants
with the state of the art which is an affordable high-tech process and
equipment to manufacture high quality bricks with flyash and other industrial
waste.
“HIGH DENSITY”CONCRETE BLOCK MANUFACTURING
FACILITY
Technology/Process Description:
In High Density Concrete Block Making Machine, wooden or steel pallets
are fed and located by the chain conveyor, on high frequency vibrating table.
Mould is filled manually which is over the pallet. The mix is pressed and
vibrated on both sides simultaneously, resulting in voids free, high density
blocks with excellent texture and finish.
The blocks thus formed are voids free, 30% more denser which makes
the block less water obsorbtion and manifold increase in strength which is not
at all achievable in egg laying and hand operated machines.
Formed blocks are dragged away from the machine by the chain
conveyor and handled manually.
Technology/Product Specifications:
The company manufactures and designs cost effective high-tech
construction equipment in India. It has developed a range of concrete block
making machines which are well accepted in the market and exported to other
countries.
Technical Specifications
1. Production Capacity (50 - 60 Strokes/hour): This is indicative
only. Actual production rate depends upon the operator efficiency, mix feeding and
mix design. Weigh batching, pallet & block handling, steam curing systems
can be supplied to the required level of automation of the customers.
No. of blocks per stroke
|
200
x 200 x 400 mm |
–
2/3 Nos. |
|
150
x 200 x 400 mm |
–
3/4 Nos. |
|
100
x 200 x 400 |
–
4/6 Nos. |
|
230
x 110 x 75 |
–
10 Nos. |
|
Pavement
Blocks |
–
2 Sq.feet |
|
Total
power required |
–
27 H.P |
2. Hydrulic Pump Motor: 5 HP 1440 RPM
3. Mould Table Vibrator 5
HPx2: 10 HP 6000 RPM
4. Ram Vibrator 5HP x2: 10 HP 6000 RPM
5. Conveyor Chain Drive: 2 Hp 1440
6. Mould table Size: 600x800mm
7. Hydraulic Load Developed
& Applied on concrete blocks by Ram: 4000 Kg
8. Mix Feeding: Manual from
two sides
9. Steel Pallet Feeding
& Removal with Blocks: Manual / Mechanical
Company
Profile
|
Company Name |
Engineers Enterprises |
|
Address |
189, Bharathiyar Road (Ganapathy-
Maniyakanpalayam Road, Ganapathy, Coimbatore- 641006, Tamil Nadu |
|
Contact person |
Mr. M, Gunasekar, Managing Partner |
|
Phone |
+91-0422-2530639 , 2530788 |
|
Fax |
+91- 0422 2532260, 2531693 |
|
E-mail |
|
|
Web Site |
|
|
Year of Establishment |
1988 |
|
Product(s) Manufactured |
Fly Ash Brick Making Plant,
Concrete Block Machines, Soil Block Plant, Rotatory Waste Press, Cement Tiles
Moulds, Pavement Block Cutting Machine etc. |
|
Installed Capacity per annum |
·
Fly
Ash Brick Making Plant – 120 Units ·
Concrete
Block Machines – 300 Units |
|
Sales Turnover |
FY 05: USD 0.77 Mn FY 04: USD 0.54 Mn FY 03: USD 0.37 Mn |
|
Conformity to Standards |
Indian Standards |
|
Foreign Collaboration |
NIL |
|
Manpower Total (Nos.) |
50 |
|
Effluent Generated |
NIL |
Broad
Profile of Project Offer
|
Project Features |
Project 1 A (Setting up Facility for Fabricating Plants for Making Fly Ash
Bricks) |
Project 1B (Setting up Facility for Fabricating Plants for Making Fly Ash
Bricks) |
Project 2 (Setting up Facility for
for Manufacturing HDM 1000 |
|
Capacity |
2000 Bricks/ Hour of size 230x 110x 75mm |
4000 Bricks/ Hour of size 230x 110x 75mm |
1000
blocks/8 hr shift |
|
Land |
70’x 70’ |
100’x100’ |
10,000
Sq ft of land with borewell or open well |
|
Power |
80 HP |
106 HP |
27 HP |
|
Plant & Machinery
and Test Equipment |
-
BRICK MAN machine with 60T Press and 4 bricks per stroke with 30
HP Motor -
Auto Mix Feeder with 2 HP Motor -
Pan Mixer with 750 Kg capacity with 30 HP Motor -
Belt Conveyor with 3 HP
Motor -
Pallet Trucks Optional Facilities -
Raw Material Batch weigh bin -
Off- Bearer to remove bricks manually -
Silo for Flyash of capacity 40T -
Front end loader of capacity 750 Kg -
Wooden Pallets |
-
BRICK MAN machine with 160T Press and 8 bricks per stroke with
30 HP Motor -
Auto Mix Feeder with 2 HP Motor -
Pan Mixer with 1000 Kg capacity with 40 HP Motor -
Belt Conveyor with 3 HP Motor -
Pallet Trucks Optional Facilities -
Raw Material Batch weigh bin -
Off- Bearer to remove bricks manually -
Silo for Flyash of capacity 40T -
Front end loader of capacity 750 Kg -
Wooden Pallets |
-
Hydraulic
Pump Motor -
Chain Conveyor Motor -
Mould
Table Vibrator -
Ram Vibrator -
Steel Pallets -
Main Mixer -
Face Mixer -
Pallet Trucks -
Skip
Loader -
Electronic Weighing Scale -
Ram & Mould (Cavity Blocks) -
Solid
Blocks and Pavement Blocks) |
|
Implementation Period |
3-4 Weeks |
4-5 Months |
2-3
Weeks |
|
Manpower Required |
12 people/shift |
14 people/shift |
13
people/shift |
|
Raw
Materials |
Flyash, Lime, Gypsum, Sand |
Flyash, Lime, Gypsum, Sand |
Cement,
Sand and down metal |
|
Total Project Cost |
USD
50000 (excluding land & building) |
USD 0.1 Mn (excluding land & building) |
USD
50000 (excluding land & building and taxes and duties) |
|
Profitability |
20% |
20% |
20-25% |
Similar
Facility profiles available for the following capacity of production:
-
375-500 Bricks/ Hour
-
1000- 1200 Bricks/ Hour
-
1500-1600 Bricks/ Hour
-
3000 Bricks/Hour